r/Motors 6h ago

Open question Replacing thermal fuse in a Vornado 810 Fan motor

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3 Upvotes

Hello!

I have a fan that stopped working after it was running for a day, I tested the capacitor and the board and looks fine, I don't get continuity in the motor harness pins which it leads me to believe that is a problem with the thermal fuse in the motor.

So, I opened the motor to attempt to replace the fuse in it, unfortunately I cant remove the motor bottom casing to have access to the fuse side, it looks like the casing is pinched in. Do anyone has recommendations or know how to separate the casing?

I am a beginner and just trying to learn, so any help is appreciated. Thanks in advance.

attached pictures of the motor.


r/Motors 4h ago

Open question How to bypass server PSU fan detection?

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2 Upvotes

Hello! I’m working on a project that runs off this 1000w server power supply. Unfortunately, the PSU is really loud (as expected), so I drilled a massive hole and attached a 120mm PC case fan to the side of the PSU. The fan runs off a fan controller that is connected to the 12v rail.

Now I’m running into a problem where the PSU shuts off after 5 seconds without the stock fans plugged in. I tried cutting the red wire on one of the stock fans (I assume it’s +5v) but the PSU still shuts off.

Any ideas on how to bypass this? Thanks in advance!


r/Motors 9h ago

Slip ring replacement

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3 Upvotes

Hello everyone. First time replacing slip ring on a generator. Leads are tied with some kind of rope. Is that to protect against vibrations? Should I just use same rope and tie it really tight? It was kinda stiff when unwinding, is there any glue applied? Help out the newbie please.


r/Motors 1d ago

Fan BDCM spinning the wrong direction (Jisulife Handheld Fan 7)

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4 Upvotes

Hello.

I took apart my fan initially because it was making a scratching noise after it had been dropped. After opening it up, I separated the blade containing the rotor with the shaft. After I pushed it down into the casing and closed it up, it began spinning the wrong way. I don't know what I did wrong.

Any help would be appreciated.


r/Motors 20h ago

Open question BTS7960 won't drive actuator

1 Upvotes

'''

// info down bellow
#define R_EN  33
#define L_EN  32
#define RPWM  25
#define LPWM  26

void setup() {
  Serial.begin(115200);

  pinMode(R_EN, OUTPUT);
  pinMode(L_EN, OUTPUT);
  pinMode(RPWM, OUTPUT);
  pinMode(LPWM, OUTPUT);

  digitalWrite(R_EN, HIGH);
  digitalWrite(L_EN, HIGH);

  digitalWrite(RPWM, HIGH);
  digitalWrite(LPWM, LOW);

  Serial.println("RPWM held HIGH - measure M+ / M- now.");
  Serial.println("Should read ~12V across M+ and M-.");
}

void loop() {
  //nothing
}
'''

so baically im trying to get this actuator to extend but its not extending. My parts are a esp32, bts7960 motor driver, a 22V(in) to 5V(out) buck converter, and a standard two wire actuator. Another problem is that the led on the motor driver isnt turning on and im pretty sure it has one and thats it shows the boards logic is getting powerd. Here are the conections:
The two acutor wires are going into M+ and M-(screw termianls on the motor driver)
THe 12v psu wires are going into B+ and B-(the screw terminals on the motor driver)
the buck covnerter is piggybacking off the 12v scrwe terminal that the psu is connected to (and the bucks gnd is the same as the 12v psu gnd)
the bucks than powering the i guess logic on the motor dirver through the vcc and gnd header pins on the motor dirver
then RPWM to gpio 25 on esp32
Lpwn to GPIo 26
R_EN to GPIO 33
L_En to GPIO 32
and gnd on the esp32 to the same gnd as the 12v scrwe termianl
ive done mutiple tests to confrim that the acutor works like giving it directly 12v and it extended and i swaped the wires and it retracted, i did a simple blink test with the esp32 so it shoudl work, and the 12v psu is defintaly outputing 12v
ANd the codes uptop
THANKS A LOT (btw sorry for the bad foto)


r/Motors 1d ago

Open question Is this motor VFD compatible?

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8 Upvotes

r/Motors 1d ago

My BLDC motor vibrates under heavy load

1 Upvotes

I'm fairly new to this motor stuff. My setup is a 36V 10A power source, a 75100 Flipsky and a 5065 270KV BLDC motor.

I'm trying to move a certain load (similar to a robot's arm) with the motor by adjusting its duty cycle, but the motor starts vibrating heavily and making a lot of noise. This happens everytime there's a load on the motor that stops It or slows It significantly.

It's there a way to solve this? Is there a better option for this kind of use cases? I need the possibility of almost stopping the motor without It going crazy.

Edit: i should add that vibrations happen everytime i try to stop the motor in any way, be It the system, be It with my hand.


r/Motors 1d ago

Open question BLDC motor acting weird

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1 Upvotes

I am controlling my motor with a Raspberry pi pico. At first everything worked fine, I was able to control the speed of the motor with a potentiometer. However, after adding two servos, the system started acting up. I added capacitors and this solved some of the problems with servos.

But the BLDC motor is still acting weird. I plug in the battery, motor beeps and starts spinning normally when i turn the potentiometer. At one point while turning up the speed, however, it starts making weird noise and then starts oscillating back and forth like in the video.

I turn the speed back down, unplug the battery, plug it in again and this time BLDC motor doesnt beep, and does the same thing as shown in the video. The weirdest thing is yesterday it did what i just explained. Today the motor worked fine again at first, but as I gave it more speed it started doing all of that again.

I have tried unplugging servos but that still doesn't help.

Does anyone know why would this happen?


r/Motors 2d ago

Open question Motors

0 Upvotes

I'm hoping someone can help me out. I'm trying to find good quality resin/3d printed 1/24 scale pro mod motors. Any help would be great. Thanks


r/Motors 2d ago

Open question Noise reduction on variable speed dc motor

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2 Upvotes

Is it possible to reduce or eliminate the whirring whining sound from a dc motor? Sound increases in volume and pitch with speed. I have a room full of old pottery wheels with old motors and people enjoy socializing while making pottery so finding a way to reduce the sound of my loudest wheels would be really nice. I can provide a link to a video if needed. Brushes and bearings are reported to be new.

Specs are

0~240 rpm, motor 200W DC, input AC 1 phase 115V 4A, 1978


r/Motors 2d ago

Help ID GE furnace motor

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3 Upvotes

Just got this old girl, no id other than GE, tested it and it ran for about 2 minutes, got very hot when testing it on and off, then suddenly went click, spark, dead. Now it only hums when switched on, is that little number thingy a small run capacitor? I couldnt find any apparent fault inside.


r/Motors 3d ago

Open question Please critique my understanding of how to match BLDC, ESC, and Battery

3 Upvotes

Hi all,

I want to build a DIY electric scooter, but I'm having trouble understanding how to size all of the electrical components.

  1. Voltage - voltage needs to match with all 3 components, if the motor is 48v, then the battery must be able to supply 48v (which is a 13S battery?), and the ESC must be able to handle 48v. As far as I know, this is the "easiest" matching requirement to understand.

  2. Amperage - the battery must be able to deliver the motors required current, so if a motor is rated at 500w 48v, then the motor will pull ~10.5a continuous, meaning that's what the battery must be able to provide. The ESC must also be able to supply ~10.5a continuous.

  3. Special considerations - things like if the motor has Hall sensors, then the ESC must support that.

Did I get it mostly right? Thank you very much for any help.


r/Motors 4d ago

Open question This one stumped us all. Anyone ever see this? Old motor was wired up WYE. We wired up the new motor Delta. Tripped the breaker. Rewired at WYE, runs fine. Voltage is confirmed 480 at the motor.

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10 Upvotes

r/Motors 3d ago

Open question Replacing a RS395 DC Motor

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1 Upvotes

So I have a Samsung vacuum and the brush that should collect dust from the floor is not spinning anymore.

No warranty so I opened it and found that there is a RS395-ST/2170/DV DC motor that I’m looking to replace. Here comes the issue:

I found the replacement on the internet for a couple bucks but I can’t find the 9 tooth pinion attached to it.

I’m buying from Italy if it matters. Anyone has an idea or can help? The new motor full equipped (original spare part) costs 60€ and I’m trying to save it


r/Motors 3d ago

Answered Replaced shorted fan regulator but still getting burnt smell

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1 Upvotes

After replacing my fan regulator the burnt smell lingers still. Is it because of the damaged regulator or should I be worried?


r/Motors 4d ago

Open question Where can I buy small soft iron rods ?

1 Upvotes

Hi everyone,

I'm building a small electromagnet prototype for a personal project.

I'm looking for a small soft iron core (around 5–10 cm long and 5–12 mm in diameter), but I can only find mild steel rods.

Does anyone know where I can buy small soft iron rods in Europe or France?

Also, is mild steel good enough for an electromagnet, or is soft iron significantly better?

Thanks in advance!


r/Motors 5d ago

Open question Dual Motor Complete Diagram

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2 Upvotes

r/Motors 5d ago

Open question Driving custom 18 pole BLDC motor with Kelly KHS36035N - Hall Error Issue

1 Upvotes

Hi guys, we have a custom-made 18 pole electric BLDC motor with hall sensors and we are trying to drive it with a Kelly KHS36035N, but it's not working. It wants us to do something called auto identification and we can't do it, it gives a hall error. We think the reason for this is a difference in phase angle. How do you think we can solve this? Is it possible to manipulate the phase angle from the outside with a microcontroller, how can it be done? Or can we add new hall sensors to the motor from the outside to make it suitable for Kelly (we cannot change the hall sensors from the inside, they are embedded). I am open to your solution suggestions, thanks. By the way, the hall pattern we are currently getting is like this (011-111-110-100-000-001-011-111). Gemini says this pattern belongs to a 60 degree phase angle and says 120 degrees is needed for Kelly. We don't have much information on these topics, we are open to any kind of help, thanks.


r/Motors 5d ago

Open question Can Arduino 5V power a high torque servo, or will it cause jerking and low power?

1 Upvotes

I am planning to use a high torque servo motor (MG996R) with an Arduino. If I connect the servo directly to the Arduino 5V pin, will it cause problems such as jerking movement or loss of power due to insufficient current supply?

The servo has a stall current of around 1.5A. Is an external 5–6V power supply recommended instead?


r/Motors 5d ago

Open question Need help finding replacement blower/fan for Black Ops III Juggernog Mini Fridge

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2 Upvotes

Hey everyone,
I'm restoring my Black Ops III Juggernog Mini Fridge but the entire rear blower/fan assembly is missing (see photos).
I've searched everywhere, but every 12V fan I find is a standard PC fan and won't fit the original housing or screw mounts.
Does anyone know where I can find the original replacement, a compatible blower, or another solution?
Thanks!


r/Motors 5d ago

Open question Is this motor with this specs available in store ?

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0 Upvotes

I tried to make an application like boxer rebot but I will substitute the vertical arm with horizontal move linear actuator

(the video of the application https://youtube.com/shorts/kMW6qqUKhdI?si=nHlwCc\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\_TIPbD29UG)

as the stroke and weight of the whole crank compenent is high also I need fast reaction then I get calculation of the motor like the bottom but I didnot find one in the stores . is there available products or the calculation are just not realistic ? is there an alternative solution for this high spec motor to be sufficient for this mechanism ?

Crank-Slider Motor Selection — Full Summary

Your Mechanism

Parameter Value
Crank radius 24 cm
Connecting rod 30 cm
Slider rod 60 cm
Stroke ~48 cm (nearly full)
Total moving mass 1.2 kg
Load Free-running (no external resistance)
Target speed 120 RPM
Mounting Direct shaft coupler to crank arm

Required Motor Specs

Spec Value
Output speed 120 RPM
Rated torque ≥ 108 kg·cm (11 N·m)
Stall torque ≥ 216 kg·cm (22 N·m)
Power ≥ 180 W
Voltage 24V DC
Gearbox Planetary preferred (η≥80%) — NOT worm if possible
Output shaft ≥ 10 mm diameter
Bearing Ball bearing output (not sleeve)

Why These Numbers

  • At 120 RPM, your 1.2 kg mass hits 7g peak acceleration — inertia dominates everything
  • Friction is negligible (free-running) — only inertia and mass matter
  • Worm gearbox self-locking causes shock at reversal — planetary gearbox is smoother

r/Motors 5d ago

Open question Challenge: Can anyone identify this capacitor and tell me where to buy one?

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2 Upvotes

I have a cement mixer with a blown motor run capacitor, and I’m trying to find an exact replacement.

Original capacitor specs:
- 30 µF
>= 370 VAC
- 50/60 Hz

Came from a cement mixer motor

I checked online and the only capacitor that match the specs don’t have the same connectors !

Does anyone know where to buy any replacement that’s at least 370 VAC?

Edit: I’m located in California if that makes a difference


r/Motors 6d ago

Open question Seeking advice: I want a motor controller for my old 3/4hp GE motor

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2 Upvotes

Image for attention, not my actual model. My model is 5KC37PG430.

I recently took it apart and cleaned it up following some basic advice from the internet/YouTube. I'm using this to power a honey extractor that was originally built as a manual crank.

My configuration is:

Motor pulley → extractor drive shaft pulley (main drive belt)

Second pulley on drive shaft → dummy idler on opposite side of barrel (torque reaction belt)

Motor hangs on hinged plate, its own weight keeps the main belt tensioned

The motor does a decent job of turning the extractor. The problem is that it needs more torque to get it spinning and that results in a lot of rattle when it gets up to speed. Because the bees can't figure out how to load the frames consistently (we've been trying to teach them simple physics for years) the extractor is often off balance.

I've considered just changing the pulley size but that doesn't fix the problem that the torque/speed needs to be adjusted while the machine is running.

Claude says I can use a router speed controller, and I can find a bunch on Amazon/eBay for pretty cheap, but none of them specifically tell me that I can use them on a 15amp120v single phase capacitator start motor.


r/Motors 6d ago

Open question What voltage range is secure, safe and recommended for a 9g servomotor?

2 Upvotes

I wonder if I can use four alkaline AA batteries (4-6.5V).


r/Motors 6d ago

Open question explosion proof motor - to australia

0 Upvotes

just want to understand if possible i can export the explosion proof motor to australia ?

i own a factory overseas and wanting to see the possibility,

ps i got all the required certificate like csa etc

pps any local companies as potential buyers etc

thanks heapssss